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The Electrification of Grand Central, and Metro-North’s Third Rail

Over the past few years this site has significantly delved into the history of Grand Central Terminal and how it came to be. We’ve talked about the Park Avenue Tunnel wreck that led to the banning of steam locomotives in Manhattan – considered one of the catalysts for building the new all-electric Terminal. We’ve also talked about the power plants established to provide the electricity to power the trains operating to Grand Central. But somehow along the way, we’ve neglected to discuss the integral bit of tech that delivered the electricity to the trains in Grand Central, and is still used today – the third rail.

After the recent, tragic crash on the Harlem Line, the topic of third rail has become a talking point in the media. For those not exceptionally familiar with railroading (who have been frequenting the site as of late), electric trains can be powered by various methods, and most railroad systems picked one method of power for their road. Since Metro-North is made up of two historical railroad systems – the New York Central, and the New York, New Haven, and Hartford – you will not find just one method of powering electric trains here. One common type of power, which is seen on the New Haven Line, is the overhead catenary system. Wires above the train carry electricity, and trains have special “arms” called pantographs that reach up and connect with these wires.

Drawing of the bottom contact third rail, from the patent documentation.
Drawing of the bottom contact third rail invented by William Wilgus and Frank Sprague, from the patent documentation.

The other common method of train power, the third rail, comes in a few different “flavors,” but the concept on each is similar – an extra rail that conducts electricity is placed on the ground, and special shoes on the train connect with it and draw power. The New York City subway and Long Island Railroad, for example, use an over running third rail, where power is collected from the top of the third rail. This is the oldest type of third rail power. Metro-North, however, uses a method of under running third rail, which is also known as bottom contact third rail (or the Wilgus-Sprague system, for its inventors). As one would gather from the name, the power is collected from the bottom of the third rail. This method was especially invented for use in Grand Central Terminal, and was an improvement on the original by inventors William Wilgus (Chief Engineer of the New York Central) and Frank Sprague for safety. It is still used on the Harlem and Hudson Lines today, and is what was involved the recent crash.

Before I continue on, let’s break down some facts about the third rail in Valhalla, and about under running third rail:

  • The railroad tracks running through the area in question have been in service since 1846.
  • Under running third rail has been in service in the New York Metropolitan area since 1906.
  • Third rail in the area in question was installed in 1983 when the Harlem Line was electrified to Southeast (then Brewster North).
  • Over running third rail (like the LIRR uses) is the oldest type of third rail. Under-running third rail was developed later as a safer methodology, as it was less likely to electrocute a worker or trespasser, and better covered from rain, snow, and ice.
  • The original NYC subway (IRT) used the older version of third rail because the under running variety had not been invented yet. The Long Island Rail Road followed suit when electrifying due to connections / planned connections with the subway.
  • The same year that under running third rail was patented, the legislature of the State of Connecticut banned unprotected third rail technology after several people / animals were electrocuted. The whole concept of under running third rail was that the rail was protected, and thus considered far more safe.
  • In modern usage, under running third rail seems appears overwhelmingly safer in comparison to over running. The subway and LIRR have had far more deaths in this manner – from numerous trackworkers, to people walking across the tracks, falling on the tracks, graffiti artists getting zapped, people trying to rescue dropped items, and even peeing on the third rail. Over the five year period from 2002 to 2006, one person was electrocuted by Metro-North’s third rail, while six were electrocuted by the Long Island Rail Road’s.
  • The over running third rail used by the LIRR and subway are far more effected by rain, snow, and ice. Even a dropped umbrella onto the tracks managed to shut down the 7 line recently.
  • Metro-North is not the only transit system to use under-running third rail. One line in Philadelphia uses it. Historically, a tunnel from Detroit to Windsor, Ontario used it, but that line was de-electrified. Transit systems in Vienna, Warsaw, Sao Paulo (and more) use under-running third rails.
  • Few systems using under-running third rail means nothing about the soundness of the technology. It is only a legacy holdover to a country once comprised of many different railroad companies, each of which picked the technology best suited for them. The lines that comprise Metro-North were not even a unified system until 1969, which is why different modes of electrification are used across the system.
  • While Chuck “Photo op” Schumer and Richard “Stolen Valor” Blumenthal would prefer to blame a third-rail design that has worked successfully for well over a hundred years, and is safer than the one used by our neighbors, the fact of the matter is that this accident would have 100% been prevented by better driver vigilance and abiding the sign “Do not stop on tracks.”

Of course, discussing third rail this early in the story is jumping way ahead. When plans for Grand Central were being made up, they knew that they needed to use electricity – but it had not yet been decided how exactly to do that. Overhead wires and third rail were both contenders. Each of the two aforementioned systems has its pros and cons – overhead wires keep electric far away from the public, carry electricity better and require fewer power substations, though are susceptible to high winds and extreme temperatures, while third rail requires more substations, but is more hardened against weather issues. To debate the issue a committee called the Electric Traction Commission was formed, consisting of the New York Central’s Chief Engineer William Wilgus, two other senior railroad engineers, and three outside electrical engineers to serve as consultants.

However, even before deciding on the way the trains would be electrified, the committee needed to decide where exactly they would be installed. Initially debate circled around just satisfying the demands of the city – removing steam from Manhattan island and nothing more. Under this plan, electric trains would operate from Grand Central to Mott Haven, in the Bronx, where trains would be switched back to steam power. Wilgus, however, was far from a timid man, and always envisioned plans on a massive scale. He instead pictured an “electric zone” stretching 33 miles along the Hudson from Grand Central to Croton-Harmon, and 23 miles on the Harlem to White Plains. By that date, few other systems had already electrified, and those that had were relatively short distances. In all, including multiple tracks and yards, the project would require 292 miles of electrified rail. For comparison, the entire tally of electrified rail in the world at that date was 212 miles. This one project would consist of more electrified track than currently existed in total across the globe.

Wilgus was a bit of a visionary, able to see how the railroad would grow, and what was needed to encourage that growth. His “electric zone” would be a boon to the steadily growing commuter traffic into Grand Central. Steam locomotives had difficulty serving the commuter zone quickly and efficiently due to their slow acceleration, exacerbated by the fact that there were so many stations, all located close together. Wilgus sold his electric zone plan the same way he sold Grand Central Terminal with his air rights plan – by citing the revenue that would be returned to offset what would have been too hefty an investment. Though the initial electric trains were pulled by electric motors, Wilgus and Sprague also came up with a plan for electric multiple unit cars, which are the bread and butter of electrified roads like Metro-North and the LIRR today.

As the puzzle pieces all began falling into place, one last major decision was whether to use Direct Current, or Alternating Current – something that was highly politicized at the time. The Westinghouse Corporation promoted AC, while General Electric advocated DC. Though AC would have been far superior over long distances, no one was quite sure it would be able to handle the immense load of Grand Central’s train traffic – thus the decision was made to go with DC. As part of the contract with General Electric, the first electric engine was to be completed in under a year, and a four mile electrified track to be set up outside Schenectady for testing. By September of 1906, years before the Terminal would be completed, electric trains were being tested into Grand Central Station, and by the end of that year a few electric trains were on the regular schedule. The New York Central had kept its promise to eliminate steam locomotives from Grand Central.

While the story could, of course, go on further from here, I’m going to stop here and share a few photos from William Wilgus’s collections (housed at the NYPL) of the first electric trains. If this subject (and Wilgus himself) interests you, be sure to check out Grand Central’s Engineer: William J. Wilgus and the Planning of Modern Manhattan by Kurt Schlichting – it’s quite a good read.

The first electric train returns from Grand Central Station

The first electric train leaves High Bridge for Grand Central Station

The first electric train arrives at High Bridge

19 thoughts on “The Electrification of Grand Central, and Metro-North’s Third Rail

  1. I’ve been looking for just such a thorough explanation ever since news reports referred to an “under-running” third rail. Thanks!

    By the way, I always thought the term “third rail” was a misnomer since, obviously, trains run on just two rails. But from that patent diagram it looks like the third rail was an actual rail. I can understand how that would be economical but were (are?) rails really used as the “third rail”? It seems to me that what you want in a rail (strength) isn’t necessarily what you want in an electrical conductor (conductivity).

        1. Most modern 3rd rails are hybrid aluminum and steel construction. Steel for wear and contact surfaces, and aluminum for conductivity. Considering that Aluminum is more reactive than steel (iron), the low-conductive oxide layer builds rapidly, and will result in frequent repetitive passivization via oxidation cycles whenever a train with 3rd rail shoes passes over. This may lead to rapid wear on both the shoes and the rails, and generate significant amounts of abrasive aluminum oxide dust. It may also lead to greater electrical losses, as the current must flow through partially broken layer of aluminum oxide whenever a train passes.

          Additionally: Aluminum is softer than Iron, thus exposed aluminum wears more readily. Aluminum Oxide is harder than Iron Oxide, thus 3rd rail shoes wear faster.

          1. Actually, modern 3rd rails are aluminum with a wear resistant stainless steel contact cap. NYCT 2nd Avenue will use a 6000A aluminum stainless steel 3rd rail at 1/3 the weight and 40% of the resistance of traditional 150lb steel rail commonly used by NYCT. Its easier to install, does not wear like steel or steel/aluminum rail and is more efficient as a conductor (saves $.) MNRR’s Park Ave line will be converted to this rail in the near future. Throughout Europe, Asia and the Middle East, aluminum stainless steel 3rd rail is the standard. The US has been slow to adopt this technology.

    1. The ‘third rail’ rail is an “I”-rail, as opposed to the “T”-running rails. It is steel, for economy vs. copper/brass, and much lighter weight. With the DC system, sub-stations are not far apart and conductivity is not a big factor. On the NYCentral system, they were covered by milled wooden insulation (now plastic) and normally wouldn’t ‘zap’ you if you stepped on them (not recommended). Sometimes miscreants drove nails through the wood. Not nice, but the DC would repel you. Doing the same, with an AC contact, would weld you to it. That is why the AC systems were suspended in overhead catenary, away from trackworkers and trespassers. The DC systems operate on +/- 750 volts. The AC systems at 11,000-15,000 volts.

      1. Addendum/correction: some DC systems used catenary/overhead. City street cars and interurban railways come to mind. The Milwaukee Road (CMStP&P) electrified its Pacific Extension (two segments) with 3,000V DC overhead, and its Great Falls (MT) Terminal with 1,500V DC catenary. Butte, Anaconda & Pacific (MT) electrified with 2,400V DC overhead. Some city streetcars, notably in New York City, used a center-of-track ‘third rail’. Current was picked up by a ‘shoe’, riding in a slot between the rails, under the pavement.

          1. Interesting factoid: NYC’s Third Avenue Railroad had transition points, from overhead trolley to center third-rail pickup shoes/plows. They had a dugout/foxhole/observation room, under the street pavement. A guy sat there and made sure the “plow” properly engaged the subterranean power rail. Cool job, no?

        1. The Delaware, Lackawanna & Western Railroad (DL&W) also used DC current at 3,000 volts to power its New Jersey suburban services from Hoboken to Montclair, Gladstone, and Dover, NJ. This electrification was in daily service until August of 1984. Thomas Edison was reputed to have led the first electric train out of Hoboken in September 1931. Hence the trains were affectionately known as the “Edison electrics” until their retirement in 1984. I rode on those trains as a child in the 1970s.

    2. A bit off-topic, but another kind of third rail was used, that being dual-gauge trackage, where two different gauges met ( eg. a standard gauge [4′-8.5″] and a narrow gauge [3′-0″] converged. One of the three rails was common and the other two offset the appropriate distance. Sorry for the babbling. ‘Cabin Fever’ has set in!

  2. Thanks for spreading the back story of the third rail beyond the community of historians and fans. There was a second Philadelphia property – the Philadelphia & Western – built with Wilgus third rail, and the Central California Traction also used it. The former converted to overrunning third rail, and the latter dieselized.

    1. The P&W did start with under-running third rail and converted to over-running. However, it never went diesel, and uses electric cars to this day. It is now known as SEPTA’s Norristown High Speed Line.
      http://www.septa.org/service/highspeed/

      The third rail on SEPTA’s Market Frankford Subway Elevated line is under-running, while its Broad Street Subway is over-running. The subway-surface trolleys use overhead wire and trolley poles.

  3. I was on the Century of Third Rail tour, the last “true” group tour that MN has done. Great to see the underpinnings of the power infrastructure. Even got a small piece of the third rail as a memento.

    Of course you are correct. This driver was at fault.

  4. Very well done, Emily! Beware Charles “Chuck-the-Schmuck”/”Photo-Op”/”Chuckie ‘Say Cheese'” Schumer! He won’t like you! Don’t leave your camera at home!

  5. Very informative post, Emily. The early New York Central electric motors, i.e. S-class, had small pantographs in front of the cab. Can you confirm whether these were used to draw power from an overhead rail when locomotive-hauled trains passed over the switch clusters leading to GCT?

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